Hexagon has launched the HYPERSCAN SR, a fully wireless optical tracking 3D scanner designed for industrial inspection in production environments, supplier facilities and field-service locations. The Swedish measurement technology company introduced the system on October 12, 2026.
According to Hexagon, the scanner combines WiFi 6 connectivity, swappable batteries and dynamic optical tracking to cut the preparation required for dimensional inspection. The company says it can be operated by inspection teams and field-service engineers without relying on a dedicated metrology specialist.
HYPERSCAN SR is aimed at small- to medium-sized components, including welded machine frames, cast housings, tooling, fixtures and vehicle interiors. It is designed to take measurements where components are located, rather than requiring them to be moved to dedicated measurement rooms.
Wireless optical tracking for on-site inspection
The system uses dynamic optical tracking to maintain a common coordinate system between the scanner and the part being measured. Hexagon says this lets the scanner compensate for movement and vibration during scanning, factors that can complicate dimensional inspection outside controlled environments.
Both the handheld scanner and its separate optical tracking unit carry native wireless connectivity and battery power, removing the need for external wireless accessories or cables between the devices. The swappable batteries provide up to two hours of operation, according to Hexagon.
The scanner weighs 1.3 kg without its battery and carries an IP50 rating. It supports scanning rates of up to four million points per second, with multiple modes for capturing surfaces, fine features, edges and holes. Blue laser scanning technology provides resolution down to 0.03 mm.
Hexagon lists a maximum tracking distance of 4.2 m, a tracking volume of 25.9 m³ and a recommended component size range of 0.1 to 6 m. Volumetric accuracy is specified at 0.06 mm for tracking distances up to 3.2 m, widening to 0.1 mm at the maximum 4.2 m. The system is calibrated in an ISO 17025 accredited laboratory, with measurement accuracy validated according to VDI/VDE 2634 Part 3.
“Dynamic tracking makes HYPERSCAN SR quick to deploy and simple enough for everyday operators to pick up and use,” said Darren Goh, Product Director for Handheld 3D Scanners at Hexagon. “Because it's a fully wireless system, with WiFi 6 and battery power native to the device, teams can bring it into limited-access and power-limited areas that a larger, cabled setup can't reach.”
Integrated inspection software and automation
The scanner ships with Hexagon's HH Scan software, which handles scan data management, alignment, dimensional measurements and inspection reporting. Operators can compare captured geometry against nominal CAD models using 3D colour maps without needing a separate software licence for these basic inspection functions.
Data can be exported in STL, OBJ, PLY and other formats. Compatibility with Geomagic Control X and PolyWorks supports further inspection workflows, while Geomagic Design X enables reverse engineering and the creation of editable CAD models from scanned geometry. Hexagon's advanced Geomagic packages are licensed separately.
An optional HYPERPROBE contact measurement accessory extends the system to features that are difficult to inspect optically. The scanner also supports Galaxy LEAP referencing, which uses common targets to align measurements captured from multiple tracking positions within a single coordinate system.
Beyond handheld use, HYPERSCAN SR can be integrated into robotic measurement systems through Hexagon's standardized integration kit. Hexagon says these capabilities can also support additive manufacturing workflows, including dimensional verification of 3D printed components against their original CAD models.
Expanding the HYPERSCAN range
HYPERSCAN SR joins the existing HYPERSCAN Ultra and HYPERSCAN Super as the most mobile model in Hexagon's optical tracking scanner range. While the SR captures up to four million points per second, the Ultra and Super reach rates of up to 8.3 million points per second, with maximum tracking volumes of 50 m³ and 100 m³ respectively.
All three systems share dynamic tracking technology, common software workflows and support for robotic integration. Hexagon positions the SR primarily for portable inspection, while the Ultra and Super target broader production and automated measurement applications. The company says HYPERSCAN SR is available globally through Hexagon and its reseller network.
The launch extends Hexagon's effort to make industrial 3D scanning more accessible. The company previously introduced the ATLASCAN Pro in October 2025 for small and medium-sized manufacturers, R&D teams and educational institutions, emphasizing portability, straightforward operation and reverse engineering software compatibility. HYPERSCAN SR brings that focus to a fully wireless optical tracking system, allowing users to inspect components in environments where movement and vibration can complicate measurement.
Software integration is another area of development across the market. In February 2025, Canadian 3D measurement specialist Creaform introduced Creaform.OS and the Creaform Metrology Suite, replacing its earlier VXelements software environment with a redesigned interface and integrated tools for inspection and reverse engineering.